Re: [Amel Yacht Owners] Re: re caulking of stanchion base

Eric Freedman

I use never seize only on the shaft for the mainsail outhaul. I grease it every 6 months. Never seize is more like an anti- corrosive. It is advertised as a lubricant. I believe they also say it decreases galvanic corrosion. However after using Duralac for so many years I am sold on it.

Fair Winds


Kimberlite Amel Super Maramu #376



From: amelyachtowners@... [mailto:amelyachtowners@...]
Sent: Wednesday, August 08, 2018 10:41 PM
To: isaac_02906@... [amelyachtowners]
Subject: Re: [Amel Yacht Owners] Re: re caulking of stanchion base



How would you compare this to Never Seez.  They are very different materials with different purposes, and I would want to know when one would use one or the other of these antiseize / anti-corrosion compounds.  



On Aug 8, 2018, at 10:14 PM, 'sailormon' kimberlite@... [amelyachtowners] <amelyachtowners@...> wrote:



I have personally rebuilt 3 sailboats from the through hulls up.

I Used Duralac on all of them. It is far superior to tefgel as it is much more . It is a paste and not a gel/..


Duralac is an anti-corrosive jointing compound for use between joints of dissimilar metals.. It is in the form of a tough, flexible, yellow paste with low moisture permeability, and contains barium chromate in an inert filler matrix. The barium chromate is only very slightly soluble in water, so it remains in the joint, even in the presence of a considerable flow of water. It has a long useful life because it only becomes active in the presence of conditions which promote corrosion. 
• Indispensable for the effective sealing of joints between dissimilar metals --- even very active magnesium alloys 
• Effective at preventing corrosion at stress contact points in similar metals, such as rivets in masts 
• Protects metals in contact with non-metallic materials such as wood, resins, rubber, etc. 
• Especially useful in saltwater environments which exacerbate corrosive processes 
• Conforms to specification DTD 369B


It remains “waterproof “ and has worked well on my newest boat for the last 16 years.

I visited a boat I rebuilt 20 years ago and helped the owner do some maintenance. The bolts with Duralac came out like new.

Fair Winds


Kimberlite Amel Super Maramu #376

Fair Winds


Kimberlite Amel Super Maramu #376



From: amelyachtowners@... [mailto:amelyachtowners@...] 
Sent: Monday, August 06, 2018 5:57 PM
To: amelyachtowners@...
Subject: Re: [Amel Yacht Owners] Re: re caulking of stanchion base





  Thanks so much for sharing your project of removing and resealing the stanchion bases and fastenings.  Your reasons for doing this project echo my own and despite limited sailing time due to the Schengen visa limitations, I will be soon removing as many of the stanchion bolts as I can on my own boat and resealing them since I consider this project to be very high on the list.  It is very encouraging to me that you have been able to remove all but one bolt so far,  I suspect you are using a good technique.    Do you know if the bolts on Haramonie might have been removed and resealed before or do you think that they are original?   I am glad to hear that you are replacing all of the bolts with the most corrosion resistant ones that you can find,  money well spent!  May I ask what size bolt and thread count were used on your boat?


    I do have one question that has been troubling me regarding this project.  Without a doubt, using a product like Tef-gel will make future removal of the bolts much easier and I want to do the same.  I am however wondering if the Tef-gel will be enough to keep water from working it’s way down the threads, into the holes and eventually corroding the embedded steel?  In an ideal world, perhaps we could have the Tef-Gel only on the area of the bolt that rides on the threads of the embedded steel and a really good sealant to exclude the water on the part of the bolt that passes through the fibreglass.  Carefully applying the Tef-Gel to only the embedded threaded portion and using sealant on the bolt itself is something that I was wondering about.   I am not sure that it would work well since any Tef-gel contamination of the fibreglass surface would probably ruin the sealant bond/seal.  Do you feel that the Tef-Gel will provide an adequate seal on it’s own to keep water from reaching the embedded steel and is this something that you have also pondered?




James Alton

SV Sueño

Maramu #220





On Aug 6, 2018, at 4:26 PM, greatketch@... [amelyachtowners] <amelyachtowners@...> wrote:




What a timely question!  I am in the process of doing exactly that. I have an impact wrench with a flat blade screwdriver bit that has been the only way most of these bolts come out.  It is VITAL that the bit fit the screws very closely.


When we bought Harmonie we were told that pulling these screws and re-seating them after treating with Tef-Gel should be a once in ten-year project on any Amel.  If it is done often it is easy..  If not... it is a miserable project.


Rust at the base of the stanchions can come from three sources.


On Harmonie there is no bedding compound between the flat part of the stanchion base and the fiberglass gunwale.  This means that there is a fairly large flat area of stainless steel that is mostly excluded from the oxygen in the air that protects it from corrosion, but where water can creep in and get rust started.  This is the least critical rust issue. I see it on each of the stanchions I have removed so far, even on those that showed no visible rust stains around them before removal.


The bolts themselves can corrode on the underside of the head.  Again, a place where water can get to, but has limited access to air.  The problem with this is it can significantly weaken the bolt.  I have seen stainless bolts with this kind of corrosion where the head literally fell off.  So far I have found one bolt like this.  The head twisted off when I put torque on it to remove.  I am in the process now of drilling it out for removal.. Not my idea of fun.


The last possible source of rust staining is the most serious, and is the real reason for making this a routine maintenance project.  When water finds its way down into the threads of the bolts it begins to corrode the steel plate that Amel set into the fiberglass. The resulting rust irresistibly expands and will destroy the fiberglass around it in a very slow motion explosion. This requires a complex, and expensive repair.


The impact wrench has been successful at removing the bolts so far (except the one that broke!)  After removal the heads are beat up enough that I am replacing them with the most corrosion resistant machine screws I can find--of 316L stainless. 


The rail has a joint about a meter forward of the aft corner.  Once you get the rear two stanchions unbolted, that piece can be removed. (The stanchion all the way back on the transom is through bolted, not in a tapped hole.)


Once you get a few stanchions unbolted, you will have enough "wiggle room" to lift each of the stanchion bases up, clean them up, and get some caulking under them.  Since the stainless screws are going to be threaded into steel backing plates, they should be generously treated with Tef-Gel or whatever  brand of anti-corrosion thread lubricant is your favorite.  Then all will be better for another decade!

Bill Kinney

SM160, Harmonie

Annapolis, MD, USA






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