Date   

Re: Standing Rigging replacement

Ian Fraser
 

Dan,

I'm about to replace standing rigging on Amel 54#009 with new ACMO wire, turnbuckles, etc, but face the same question on the bent stainless steel "tangs" that you were asking about. Did you replace in the end or just use the old ones. Would be interested to know if Amel supply replacements and if so what is the Stainless 304, 216...etc.? Same question with the bolts that secure the tang to the mast/spreader.

Thanks for any feedback and happy sailing.

Ian
Dreamtime A54009


Re: Duplicate forum messages

 

Does Gmail host your company website?

Bill


CW Bill Rouse Amel Owners Yacht School
720 Winnie, Galveston Island, Texas 77550 
   

On Sat, Sep 10, 2022 at 4:32 PM Paul Dowd and Sharon Brown <paul.dowd@...> wrote:

Hi,

 

A few months ago I started receiving a duplicate of every forum message in my mail inbox. I cannot see any issue with my setup so wondered if anyone else has seen this?

 

Cheers,

Paul

 

Paul Dowd & Sharon Brown

S/Y Ya Fohi, Amel 54 #98
tel: +44 (0)7710 466619

skype: pauldowd
web:
https://my.yb.tl/yafohi

 


--
Cheers
Paul
Ya Fohi - Amel 54 #98


Re: Size ( Ø ) of bolt-rope for sails

Germain Jean-Pierre
 

Hi David,

Chat with Roger Hall at North Sails loft in Opua.

He provided my last sails and was extremely knowledgeable

Cheers to both of you.

Jean-Pierre Germain, ex Eleuthera, SM007.

On 11 Sep 2022, at 05:50, David Vogel <david.vogel@...> wrote:

Hi all,

We are measuring up for new sails, but the existing sails are off the boat. The questions arises, what is the correct diameter/size of the bolt-rope?

Does anyone have this as a measurement / specification from recently purchased sails, or be able to measure from their own SM?

Thank you.

David
SM#396, Perigee







Re: [Amel Yacht Owners] New sails

Stefan Jeukendrup
 


Sailing from Northern Ireland to the Med we damaged both our -older- genoa's while tacking against headwinds in the Irish sea.
Out of options and near South Wales we using our spare mizzen sail as "genoa".
That worked out quite well so we continued, not to miss the exellent weather window of mostly Northwest winds but also some moderate headwinds up to 60 degrees apparent.
See the picture below.

Needless to say, this should not happen again, new sails are ordered...
I read some of you furl most of the head sail during tacking to avoid that it flogs and touches the rig.


Is there a way to add additional chafe protection to the rig, in addition to the 2 white nylon "wheels"


Thank you in advance for your comments and suggestions,


Stefan Jeukendrup
sv Malaka Queen
SM2k #348 @Tanger, Morocco


Size ( Ø ) of bolt-rope for sails

David Vogel
 

Hi all,

We are measuring up for new sails, but the existing sails are off the boat. The questions arises, what is the correct diameter/size of the bolt-rope?

Does anyone have this as a measurement / specification from recently purchased sails, or be able to measure from their own SM?

Thank you.

David
SM#396, Perigee


Duplicate forum messages

Paul Dowd and Sharon Brown
 

Hi,

 

A few months ago I started receiving a duplicate of every forum message in my mail inbox. I cannot see any issue with my setup so wondered if anyone else has seen this?

 

Cheers,

Paul

 

Paul Dowd & Sharon Brown

S/Y Ya Fohi, Amel 54 #98
tel: +44 (0)7710 466619

skype: pauldowd
web:
https://my.yb.tl/yafohi

 


--
Cheers
Paul
Ya Fohi - Amel 54 #98


Get together in Leros

Ulrich Michael Dangelmeyer
 

Hi Nick
Nice to hear from you, are you ready to get together?
Tomorrow and next week I’m also busy with jobs on the boat and our house too with crafters and admins. Why not today? Amelia anchoring in Lakki Bay? How have dinner together.

Best, Ulrich 

Am 10.09.2022 um 15:51 schrieb Nick Newington via groups.io <ngtnewington@...>:

Hi Ulrich, 
I am in Lakki for a few days. Amelia launched yesterday. Doing a few jobs then sailing to Kos Wednesday 14th as my wife is arriving.
Let’s get together.

Nick



On 11 Aug 2022, at 13:27, Ulrich Michael Dangelmeyer <ulrich.dangelmeyer@...> wrote:


Hi Nick 
Sounds good, I’ll there from 3rd september.
So if you are in Lakki give me a mail or WhatsApp and we’ll meet. Great pleasure. I have lot of questions on your journey to TR. Your experience is very much appreciated 👏🌞
Best
Ulrich 

Am 11.08.2022 um 12:12 schrieb Nick Newington via groups.io <ngtnewington@...>:

Hi Ulrich,

I do not want to change the mizzen backstays as they were new in 2017. I just want to buy a s/s clamp to fix the SSB feed wire to the isolated backstay.

I will be arriving in Leros September 8 and launching September 9 from Moor and Dock in Partheni. Then I will head down to Lakki for a few days and on to Kos where my wife arrives Sept 15. We will stay in Dodecanese until we clear out of Greece for Turkey probably from Simi and into Bozburum.

Will you be in Leros on or around Sept 10?

Kind regards

Nick

Amelia AML 54-019

On 11 Aug 2022, at 10:58, Ulrich Michael Dangelmeyer <ulrich.dangelmeyer@...> wrote:

Hi Nick,

in spring I made an overall check about my rigg and to be sure on "Soleil Bleu“, and we are with the „advanced“ A54 rigg.
I measured all my stays, and shrouds with a slide gauge and I remember the mizzen backstays are 8 mm.

Also all wires are in stronger diameter than the early 54´s, so we are lucky with the advanced dimensions from ACMO.
To be sure for you I would always take the bigger ones in doubt or to get in touch with ACMO.
Just my one cent.

Where in Leros you are? currently on the hard? Artemis or Evros Marina? We are in September back in Evros marina.
Would be nice to meet you..

Best and stay safe
Ulrich.
„Soleil Bleu“ / A54#088
+++

Am 11.08.2022 um 10:57 schrieb Nick Newington via groups.io <ngtnewington@...>:

Thanks very much. That is why I was not sure if it was 6 or 8mm because its between the two….

Nick

On 11 Aug 2022, at 09:55, Dominique Sery via groups.io <dominiquesery@...> wrote:

Nick,

On my 54 (#16), it’s 7 mm for each backstay.

Dominique





Re: Mizzen backstay 54

Nick Newington
 

Hi Ulrich, 
I am in Lakki for a few days. Amelia launched yesterday. Doing a few jobs then sailing to Kos Wednesday 14th as my wife is arriving.
Let’s get together.

Nick



On 11 Aug 2022, at 13:27, Ulrich Michael Dangelmeyer <ulrich.dangelmeyer@...> wrote:


Hi Nick 
Sounds good, I’ll there from 3rd september.
So if you are in Lakki give me a mail or WhatsApp and we’ll meet. Great pleasure. I have lot of questions on your journey to TR. Your experience is very much appreciated 👏🌞
Best
Ulrich 

Am 11.08.2022 um 12:12 schrieb Nick Newington via groups.io <ngtnewington@...>:

Hi Ulrich,

I do not want to change the mizzen backstays as they were new in 2017. I just want to buy a s/s clamp to fix the SSB feed wire to the isolated backstay.

I will be arriving in Leros September 8 and launching September 9 from Moor and Dock in Partheni. Then I will head down to Lakki for a few days and on to Kos where my wife arrives Sept 15. We will stay in Dodecanese until we clear out of Greece for Turkey probably from Simi and into Bozburum.

Will you be in Leros on or around Sept 10?

Kind regards

Nick

Amelia AML 54-019

On 11 Aug 2022, at 10:58, Ulrich Michael Dangelmeyer <ulrich.dangelmeyer@...> wrote:

Hi Nick,

in spring I made an overall check about my rigg and to be sure on "Soleil Bleu“, and we are with the „advanced“ A54 rigg.
I measured all my stays, and shrouds with a slide gauge and I remember the mizzen backstays are 8 mm.

Also all wires are in stronger diameter than the early 54´s, so we are lucky with the advanced dimensions from ACMO.
To be sure for you I would always take the bigger ones in doubt or to get in touch with ACMO.
Just my one cent.

Where in Leros you are? currently on the hard? Artemis or Evros Marina? We are in September back in Evros marina.
Would be nice to meet you..

Best and stay safe
Ulrich.
„Soleil Bleu“ / A54#088
+++

Am 11.08.2022 um 10:57 schrieb Nick Newington via groups.io <ngtnewington@...>:

Thanks very much. That is why I was not sure if it was 6 or 8mm because its between the two….

Nick

On 11 Aug 2022, at 09:55, Dominique Sery via groups.io <dominiquesery@...> wrote:

Nick,

On my 54 (#16), it’s 7 mm for each backstay.

Dominique





File /Lewmar, Winches/Lewmar 58ST _ Electric Ocean Winch Parts [SM-444, Aramis].pdf uploaded #file-notice

Group Notification <noreply@...>
 

The following files and folders have been uploaded to the Files area of the main@AmelYachtOwners.groups.io group.

By: David Vogel <david.vogel@...>

Description:
Lewmar 58ST Ocean, provided by SM#444, Aramis (Sher & Paul)


Re: Removing winch

Danny and Yvonne SIMMS
 

Hi Pat, not sure if it is in the files section. Simply you will find four bolts with nuts holding the gearbox up onto the base of the winch. Undo those and the gearbox/motor assembly drops off easily. Dont forget it is HEAVY Photograph the wiring before separating it from the motor. Once you get the unit on the bench the separation of motor and gearbox is a logical process. The gearbox is oil filled so be sure the opening is upward as you remove the motor. I removed the seal and using the sizing marked on it got replacements from the local engineering supply store. Sorry I didnt photograph the process but as I said I got advice from the forum before proceeding.
Kind regards
Danny
SM 299
Ocean Pearl

On 10/09/2022 10:36 Patrick McAneny via groups.io <sailw32@...> wrote:


Danny, Replacing the seal is a very good idea ,the seal is probably a bit cheaper than the motor. Is the instructions in the file section ?
In for a penny,in for a pound,
Pat


-----Original Message-----
From: Danny and Yvonne SIMMS <simms@...>
To: main@AmelYachtOwners.groups.io; Patrick McAneny via groups.io <sailw32@...>
Sent: Fri, Sep 9, 2022 5:18 pm
Subject: Re: [AmelYachtOwners] Removing winch

Hi Pat, while you are on the winch job consider separating the electic motor and gearbox from the winch and replacing the lip seal between the motor and the oil filled gearbox. The seal failed on one of mine and the oil got into the motor which became irreparable. Incredibly there was an identical motor available from Lewmar in Auckland NZ, and this for a winch that was 20 years old.  Now that is what I call incredible after sales service. My other winch wasn't leaking but I replaced the seal, a lot cheaper than a motor. I would recommend all owners with boats approaching 20 plus years old consider this preventative maintenance. After consulting the wisdom on this forum I found the task of removing the motor gearbox assembly simple and straightforward. For the one accessed from the port cockpit locker the biggest danger was dropping the very heavy unit on my face as I lay under it undoing the last bolt.
Kind Regards
Danny
SM 299
Ocean Pearl
On 10/09/2022 08:24 Patrick McAneny via groups.io <sailw32@...> wrote:


Bill, Unfortunately I have the slotted heads, There is a plastic sheet separating the base . I am glad you guys all wrote to me ,I was thinking that the five screws down by the motor is what held the winch in place, and they simply passed thru the base. I will try the heating and cooling . But from experience, things that work for guys like you, usually don't work for me, but I will give it a go ! My fall back plan will be to drill the heads off ,rotate the winch slightly and tap the base. 
Enjoy Barbados & Thanks,
Pat
SM Shenanigans


-----Original Message-----
From: Bill Kinney <cruisingconsulting@...>
To: main@AmelYachtOwners.groups.io
Sent: Fri, Sep 9, 2022 3:41 pm
Subject: Re: [AmelYachtOwners] Removing winch

Pat,

As Sher describes, the screws are either slotted OR hex head depending on when they were installed.  I have always had very poor luck with a hammer driven impact wrench. When I first serviced these winches on our boat, some of the screws were very stuck.  Alternately heating with a torch then quickly cooling helped break them free, and then a slow and steady torque applied with a PERFECTLY fitting screwdriver bit with a breaker bar got them out. You can try an electric or air driven impact wrench, but you lose a lot of "feel", and in my experience breaking a stuck bolt is more likely with them, as is just rounding out the hex hole in the screw head.

When torquing the screws, work both directions a tiny bit at a time to minimize the chances of breaking the screws, they are pretty big and robust, but it still happens.

In the original assembly from Lewmar, the aluminum baseplate was separated from the bronze center stem with a thin sheet of plastic.  If this is missing or damaged, the galvanic corrosion that occurs makes this whole process a lot harder, and can cause serious damage.  If the plastic piece is missing or not serviceable, you can either cut a new one, or use TefGel, Duralac, or lanolin to electrically isolate the parts.  And, of course, ALWAYS use one of those anti-corrosion products on the stainless screws into aluminum parts!

For anyone who is interested, the centerstem is available as a spare from Lewmar, but the aluminum baseplate is not.  Not a big deal, the baseplate could be easily fabricated locally if it is damaged.

Bill Kinney
SM160, Harmonie
Bridgetown, Barbados


Re: Removing winch

Patrick McAneny
 

Sher, Thank you so much for all that info. I will place an order tomorrow .
Thanks Again,
Pat


-----Original Message-----
From: Sher Scholer via groups.io <write2sher@...>
To: main@AmelYachtOwners.groups.io
Sent: Fri, Sep 9, 2022 5:32 pm
Subject: Re: [AmelYachtOwners] Removing winch

Pat,

I am attaching a PDF with the list of Lewmar 58ST and 58EST (Electric). The pawls and springs can be purchased individually or in the service/maintenance kit (#19700401 and #48000019, respectively). We just ordered some from Mauripro Sailing, but they are also available at Defender, Fisheries Supply, and elsewhere.

In case you are doing other winches, we have similar info for Lewmar 16, 40, and 44 as well as the Andersen Line Tender winch.

Cheers,
Sher & Paul
ARAMIS SM#444
Port Townsend, WA


Re: Removing winch

Patrick McAneny
 

Danny, Replacing the seal is a very good idea ,the seal is probably a bit cheaper than the motor. Is the instructions in the file section ?
In for a penny,in for a pound,
Pat


-----Original Message-----
From: Danny and Yvonne SIMMS <simms@...>
To: main@AmelYachtOwners.groups.io; Patrick McAneny via groups.io <sailw32@...>
Sent: Fri, Sep 9, 2022 5:18 pm
Subject: Re: [AmelYachtOwners] Removing winch

Hi Pat, while you are on the winch job consider separating the electic motor and gearbox from the winch and replacing the lip seal between the motor and the oil filled gearbox. The seal failed on one of mine and the oil got into the motor which became irreparable. Incredibly there was an identical motor available from Lewmar in Auckland NZ, and this for a winch that was 20 years old.  Now that is what I call incredible after sales service. My other winch wasn't leaking but I replaced the seal, a lot cheaper than a motor. I would recommend all owners with boats approaching 20 plus years old consider this preventative maintenance. After consulting the wisdom on this forum I found the task of removing the motor gearbox assembly simple and straightforward. For the one accessed from the port cockpit locker the biggest danger was dropping the very heavy unit on my face as I lay under it undoing the last bolt.
Kind Regards
Danny
SM 299
Ocean Pearl
On 10/09/2022 08:24 Patrick McAneny via groups.io <sailw32@...> wrote:


Bill, Unfortunately I have the slotted heads, There is a plastic sheet separating the base . I am glad you guys all wrote to me ,I was thinking that the five screws down by the motor is what held the winch in place, and they simply passed thru the base. I will try the heating and cooling . But from experience, things that work for guys like you, usually don't work for me, but I will give it a go ! My fall back plan will be to drill the heads off ,rotate the winch slightly and tap the base. 
Enjoy Barbados & Thanks,
Pat
SM Shenanigans


-----Original Message-----
From: Bill Kinney <cruisingconsulting@...>
To: main@AmelYachtOwners.groups.io
Sent: Fri, Sep 9, 2022 3:41 pm
Subject: Re: [AmelYachtOwners] Removing winch

Pat,

As Sher describes, the screws are either slotted OR hex head depending on when they were installed.  I have always had very poor luck with a hammer driven impact wrench. When I first serviced these winches on our boat, some of the screws were very stuck.  Alternately heating with a torch then quickly cooling helped break them free, and then a slow and steady torque applied with a PERFECTLY fitting screwdriver bit with a breaker bar got them out. You can try an electric or air driven impact wrench, but you lose a lot of "feel", and in my experience breaking a stuck bolt is more likely with them, as is just rounding out the hex hole in the screw head.

When torquing the screws, work both directions a tiny bit at a time to minimize the chances of breaking the screws, they are pretty big and robust, but it still happens.

In the original assembly from Lewmar, the aluminum baseplate was separated from the bronze center stem with a thin sheet of plastic.  If this is missing or damaged, the galvanic corrosion that occurs makes this whole process a lot harder, and can cause serious damage.  If the plastic piece is missing or not serviceable, you can either cut a new one, or use TefGel, Duralac, or lanolin to electrically isolate the parts.  And, of course, ALWAYS use one of those anti-corrosion products on the stainless screws into aluminum parts!

For anyone who is interested, the centerstem is available as a spare from Lewmar, but the aluminum baseplate is not.  Not a big deal, the baseplate could be easily fabricated locally if it is damaged.

Bill Kinney
SM160, Harmonie
Bridgetown, Barbados


Re: Removing winch

Sher Scholer
 
Edited

Pat,

I am attaching a PDF with the list of Lewmar 58ST and 58EST (Electric) winch parts. The pawls and springs can be purchased individually or in the service/maintenance kit (#19700401 and #48000019, respectively). We just ordered some from Mauripro Sailing, but they are also available at Defender, Fisheries Supply, and elsewhere.

In case you are doing other winches, we have similar info for Lewmar 16, 40, and 44 as well as the Andersen Line Tender winch. The seal that Danny refers to is the one I mentioned in my first message. Part number is above and in the PDF.

Cheers,
Sher & Paul
ARAMIS SM#444
Port Townsend, WA


Re: Removing winch

Danny and Yvonne SIMMS
 

Hi Pat, while you are on the winch job consider separating the electic motor and gearbox from the winch and replacing the lip seal between the motor and the oil filled gearbox. The seal failed on one of mine and the oil got into the motor which became irreparable. Incredibly there was an identical motor available from Lewmar in Auckland NZ, and this for a winch that was 20 years old.  Now that is what I call incredible after sales service. My other winch wasn't leaking but I replaced the seal, a lot cheaper than a motor. I would recommend all owners with boats approaching 20 plus years old consider this preventative maintenance. After consulting the wisdom on this forum I found the task of removing the motor gearbox assembly simple and straightforward. For the one accessed from the port cockpit locker the biggest danger was dropping the very heavy unit on my face as I lay under it undoing the last bolt.
Kind Regards
Danny
SM 299
Ocean Pearl

On 10/09/2022 08:24 Patrick McAneny via groups.io <sailw32@...> wrote:


Bill, Unfortunately I have the slotted heads, There is a plastic sheet separating the base . I am glad you guys all wrote to me ,I was thinking that the five screws down by the motor is what held the winch in place, and they simply passed thru the base. I will try the heating and cooling . But from experience, things that work for guys like you, usually don't work for me, but I will give it a go ! My fall back plan will be to drill the heads off ,rotate the winch slightly and tap the base. 
Enjoy Barbados & Thanks,
Pat
SM Shenanigans


-----Original Message-----
From: Bill Kinney <cruisingconsulting@...>
To: main@AmelYachtOwners.groups.io
Sent: Fri, Sep 9, 2022 3:41 pm
Subject: Re: [AmelYachtOwners] Removing winch

Pat,

As Sher describes, the screws are either slotted OR hex head depending on when they were installed.  I have always had very poor luck with a hammer driven impact wrench. When I first serviced these winches on our boat, some of the screws were very stuck.  Alternately heating with a torch then quickly cooling helped break them free, and then a slow and steady torque applied with a PERFECTLY fitting screwdriver bit with a breaker bar got them out. You can try an electric or air driven impact wrench, but you lose a lot of "feel", and in my experience breaking a stuck bolt is more likely with them, as is just rounding out the hex hole in the screw head.

When torquing the screws, work both directions a tiny bit at a time to minimize the chances of breaking the screws, they are pretty big and robust, but it still happens.

In the original assembly from Lewmar, the aluminum baseplate was separated from the bronze center stem with a thin sheet of plastic.  If this is missing or damaged, the galvanic corrosion that occurs makes this whole process a lot harder, and can cause serious damage.  If the plastic piece is missing or not serviceable, you can either cut a new one, or use TefGel, Duralac, or lanolin to electrically isolate the parts.  And, of course, ALWAYS use one of those anti-corrosion products on the stainless screws into aluminum parts!

For anyone who is interested, the centerstem is available as a spare from Lewmar, but the aluminum baseplate is not.  Not a big deal, the baseplate could be easily fabricated locally if it is damaged.

Bill Kinney
SM160, Harmonie
Bridgetown, Barbados


Re: Removing winch

Danny and Yvonne SIMMS
 

Hi Pat, mine were too tight for a screw diver and the impact driver but the impact wrench worked after the obligatory soaking in CRC. In my experience the impact wrench does less slot damage than the alternatives. In the unlikely event of failure all is not lost because the whole screw can be drilled out and the residue removed with a worm tool known here as an easyout.
Kind Regards
Danny
SM 299
Ocean Pearl

On 10/09/2022 08:05 Patrick McAneny via groups.io <sailw32@...> wrote:


Danny, Your rattle gun sounds like what we call an impact wrench, I have one and could give it a try , but the slotted screw heads are slightly buggered by a previous owner ,I fear the driver would jump out and bugger it more. I would consider drilling the heads off ,but now I just read that the base is tapped ,making that option less appealing .
Thanks,
Pat
SM Shenanigans


-----Original Message-----
From: Danny and Yvonne SIMMS <simms@...>
To: main@AmelYachtOwners.groups.io; Patrick McAneny via groups.io <sailw32@...>
Sent: Fri, Sep 9, 2022 3:40 pm
Subject: Re: [AmelYachtOwners] Removing winch

Hi Pat, do you have an impact driver. This is a device that has a range of screw driver ends some much more substantial than your normal screw driver. It has quite a large body with a internal worm. It works by being hit with a hammer and the worm works to apply turning impact tom the screw. The next step up from that is what some call a rattle gun. This is what tyre shops use to undo wheel nuts. You can get screw slot fittings for these. They are very effective and less damaging than alternatives. My tool kit was assembled before the day of everything being driven by lithium batteries so mine operates on compressed air. Lowes would have lithium models, well worth having in the tool kit. They have socket , flat screw driver, Philips screwdriver and hex ends. And as with all difficult nuts bolts and screws, soak in CRC before attack.
Kind Regards
Danny
SM 299
Ocean Pearl
On 10/09/2022 03:33 Patrick McAneny via groups.io <sailw32@...> wrote:


A while ago I asked the group about my Lewmar winch that was unwinding or rotating out a revolution or so when under load,as when on a close reach in moderate to strong conditions. The only suggestions were to clean the winch. I have never been able to get the gears out that are directly above the driveshaft. I want to remove the bronze body of the windlass ,that is attached to the boat with 5 slotted machine screws. I cannot get them to budge ,the screwdriver is as large as can fit . I have a couple of questions, I was trying to hammer up the screw and then I thought I had better ask the group this.
Is the screw threaded thru the metal base beneath the windlass ,if so hammering is not going to work? I will only be able to hammer two of five screws anyway. 
The screws are probably being difficult to remove due to caulk and corrosion , does anyone have a suggestion as to how to remove them? 
Thanks,
Pat
SM Shenanigans


Re: Removing winch

Patrick McAneny
 

Sher, At  .63 they don't  extend into the glass. I assumed that the base was just a spacer ,because the bolt pattern down below closely matches the pattern above. Also thanks for mentioning the different size pawls , I was not aware of the different sizes .I was just online trying to find a source to buy a kit to replace all the pawls and springs. If you have a source in the US. ,let me know. 
Thanks for the help,
Pat
SM Shenanigans


-----Original Message-----
From: Sher Scholer via groups.io <write2sher@...>
To: main@AmelYachtOwners.groups.io
Sent: Fri, Sep 9, 2022 4:28 pm
Subject: Re: [AmelYachtOwners] Removing winch

Hi Pat,

I am pretty sure that the screws don't extend into the fiberglass, but can't confirm that since we did not remove the base plate. That said, the screws are M8x16, so length is 16 mm (.630 inch). If you measure vertically from the screw down to the fiberglass you will be able to determine whether it goes beyond the base. Hope this helps!

Cheers,
Sher & Paul
ARAMIS SM#444
Port Townsend, WA USA


Re: Removing winch

Sher Scholer
 

Hi Pat,

I am pretty sure that the screws don't extend into the fiberglass, but can't confirm that since we did not remove the base plate. That said, the screws are M8x16, so length is 16 mm (.630 inch). If you measure vertically from the screw down to the fiberglass you will be able to determine whether it goes beyond the base. Hope this helps!

Cheers,
Sher & Paul
ARAMIS SM#444
Port Townsend, WA USA


Re: Removing winch

Patrick McAneny
 

Bill, Unfortunately I have the slotted heads, There is a plastic sheet separating the base . I am glad you guys all wrote to me ,I was thinking that the five screws down by the motor is what held the winch in place, and they simply passed thru the base. I will try the heating and cooling . But from experience, things that work for guys like you, usually don't work for me, but I will give it a go ! My fall back plan will be to drill the heads off ,rotate the winch slightly and tap the base. 
Enjoy Barbados & Thanks,
Pat
SM Shenanigans


-----Original Message-----
From: Bill Kinney <cruisingconsulting@...>
To: main@AmelYachtOwners.groups.io
Sent: Fri, Sep 9, 2022 3:41 pm
Subject: Re: [AmelYachtOwners] Removing winch

Pat,

As Sher describes, the screws are either slotted OR hex head depending on when they were installed.  I have always had very poor luck with a hammer driven impact wrench. When I first serviced these winches on our boat, some of the screws were very stuck.  Alternately heating with a torch then quickly cooling helped break them free, and then a slow and steady torque applied with a PERFECTLY fitting screwdriver bit with a breaker bar got them out. You can try an electric or air driven impact wrench, but you lose a lot of "feel", and in my experience breaking a stuck bolt is more likely with them, as is just rounding out the hex hole in the screw head.

When torquing the screws, work both directions a tiny bit at a time to minimize the chances of breaking the screws, they are pretty big and robust, but it still happens.

In the original assembly from Lewmar, the aluminum baseplate was separated from the bronze center stem with a thin sheet of plastic.  If this is missing or damaged, the galvanic corrosion that occurs makes this whole process a lot harder, and can cause serious damage.  If the plastic piece is missing or not serviceable, you can either cut a new one, or use TefGel, Duralac, or lanolin to electrically isolate the parts.  And, of course, ALWAYS use one of those anti-corrosion products on the stainless screws into aluminum parts!

For anyone who is interested, the centerstem is available as a spare from Lewmar, but the aluminum baseplate is not.  Not a big deal, the baseplate could be easily fabricated locally if it is damaged.

Bill Kinney
SM160, Harmonie
Bridgetown, Barbados


Re: Removing winch

Patrick McAneny
 

Danny, Your rattle gun sounds like what we call an impact wrench, I have one and could give it a try , but the slotted screw heads are slightly buggered by a previous owner ,I fear the driver would jump out and bugger it more. I would consider drilling the heads off ,but now I just read that the base is tapped ,making that option less appealing .
Thanks,
Pat
SM Shenanigans


-----Original Message-----
From: Danny and Yvonne SIMMS <simms@...>
To: main@AmelYachtOwners.groups.io; Patrick McAneny via groups.io <sailw32@...>
Sent: Fri, Sep 9, 2022 3:40 pm
Subject: Re: [AmelYachtOwners] Removing winch

Hi Pat, do you have an impact driver. This is a device that has a range of screw driver ends some much more substantial than your normal screw driver. It has quite a large body with a internal worm. It works by being hit with a hammer and the worm works to apply turning impact tom the screw. The next step up from that is what some call a rattle gun. This is what tyre shops use to undo wheel nuts. You can get screw slot fittings for these. They are very effective and less damaging than alternatives. My tool kit was assembled before the day of everything being driven by lithium batteries so mine operates on compressed air. Lowes would have lithium models, well worth having in the tool kit. They have socket , flat screw driver, Philips screwdriver and hex ends. And as with all difficult nuts bolts and screws, soak in CRC before attack.
Kind Regards
Danny
SM 299
Ocean Pearl
On 10/09/2022 03:33 Patrick McAneny via groups.io <sailw32@...> wrote:


A while ago I asked the group about my Lewmar winch that was unwinding or rotating out a revolution or so when under load,as when on a close reach in moderate to strong conditions. The only suggestions were to clean the winch. I have never been able to get the gears out that are directly above the driveshaft. I want to remove the bronze body of the windlass ,that is attached to the boat with 5 slotted machine screws. I cannot get them to budge ,the screwdriver is as large as can fit . I have a couple of questions, I was trying to hammer up the screw and then I thought I had better ask the group this.
Is the screw threaded thru the metal base beneath the windlass ,if so hammering is not going to work? I will only be able to hammer two of five screws anyway. 
The screws are probably being difficult to remove due to caulk and corrosion , does anyone have a suggestion as to how to remove them? 
Thanks,
Pat
SM Shenanigans


Re: Removing winch

Patrick McAneny
 

Sher& Paul, I just came off the boat (frustrated) and up to the house to see if anyone had written. Do I understand you correctly,that the 5 screws in bronze body only just screw into the Aluminum base , and they don't go thru it and thru the fiberglass ? Then the ss. screws are probably seized to the aluminum base. There is no way I can exert enough force to overcome that ,being that the are slotted screws. I was hoping that the base was not tapped , as I was thinking I may have to drill the heads off . 
Thanks for the info,
Pat
SM Shenanigans
Sassafras River , Md.


-----Original Message-----
From: Sher Scholer via groups.io <write2sher@...>
To: main@AmelYachtOwners.groups.io
Sent: Fri, Sep 9, 2022 2:53 pm
Subject: Re: [AmelYachtOwners] Removing winch

Hi Pat,

I just finished servicing all of our winches. For the electric winches, including the 2 Lewmar 58's, you do need to remove the center stem (bronze body) in order to remove the gears that connect to the motor below. We have Allen screws, not slotted, though the Lewmar parts list shows slotted, so possibly ours may have been replaced at some point. Those 5 screws go into the metal base, but not through. I wouldn't recommend hammering. CorrosionX or Sea Foam Deep Creep might help loosen corrosion. 

From your previous post, the problem could be the either the pawls, the springs, or both. Ours weren't slipping, but also not moving freely either. They had way too much grease and eventually that might have been a problem. Make sure that the pawls are the large size for the 58. They are close enough in size that one might put small ones in instead - I almost did. Also, our ratchet gear was looking a bit worn, so that also might be something contributing to the problem. If you find lots of corrosion on the base plate, check the shaft seal as well. That may need to be replaced (Lewmar B6235).

Here's a photo of our 58 (before servicing)...


Cheers,
Sher & Paul
Aramis SM#444
Port Townsend, WA